Guide for
selecting the right temperature control product for your
needs
When choosing temperature
control equipment for your specific application, look no
further. LR Technologies provides more than 50 high
quality ovens and incubators at affordable prices. You
will be happy with our reliable, worry-free ovens and
incubators for years to come. Possible uses of ovens and
incubators are virtually endless, from drying food
samples to curing microchips. Here are some of the key
questions you can ask yourself before selecting your
equipment.
1. What is your application?
Ovens and incubators are
commonly used in laboratories as well as in
manufacturing sites in a wide variety of industry
segments. Some applications include:
| Ovens |
Incubators |
Annealing/Aging
Bonding
Burn-in
Clean process production
Curing/Drying
Finish baking
Heat testing
Sterilization/Dehydrogenation
Shrink fitting |
Life test of battery
Grow microorganism
Cell Culture
Serum medicine storage
Bacterial aeration
Genetic research
Hybridizations |
2. Chamber size?
Chamber size is based on the
size of the product or parts, the number of products in
each batch, and the number of batches required per day
to meet production requirements. If the interior chamber
is too small, insufficient space between parts results
in poor performance and risk of not being able to obtain
the results listed in the specifications.
If it is too large, time and energy are wasted.
When using gravity or forced
air, please allow 2-3 inches around each part and away
from the oven walls.
When using forced circulating
airflow, samples still benefit from spacing, but can be
loaded more densely vertically because airflow is
distributed along the entire sidewalls. Samples should
be placed 2-3 inches from the oven walls.
3. Temperature Requirements
When selecting your
application's temperature requirements, the first thing
to consider is the maximum and minimum temperature. Take
a look at our selection chart to determine which
oven/incubator fits your specifications. Besides maximum
and minimum temperature, the following characteristics
play an important role:
- The required ramp time
(sometimes called rise and fall time) to reach a
maximum temperature, and the overall cycle time
needed.
- The type and amount of
product load. Be sure that ovens and incubators have
sufficient heating capacity to bring the product to
the desired temperature within the specified time.
- Any specific cool-down
requirements
- Whether the heat-up rate
needs to be controlled or if the product can reach
the required temperature as quickly as possible.
Please note that our and
incubators have many options in programming to adjust
the uniformity such as ramp cycles, calibration offsets
and zero-span calibration.
4. Airflow Type
A. Gravity convection
heating
The simplest and most economical approach. Heated air
rises, and then returns to the heat source as it cools.
A gravity system is ideal when you want to process
powders and other products that may be disturbed by
forced air. Use a gravity oven when temperature
uniformity is not critical.
B. Forced circulation heating
Incorporates a fan to create vertical or horizontal
airflow. Best for samples where air may pass vertically
through or around. Forced airflow pattern significantly
speeds ramp time inside the chamber. It still requires
proper spacing of parts to ensure optimal vertical or
horizontal airflow. In conjunction with exhaust port
size modification, you can also adjust the airflow and
temperature of the ovens and incubators.
C. Radiant heating
Radiant heating technique is employed when the chamber
is in a vacuum environment and cannot transfer heat
efficiently. By surrounding the chamber with heating
elements, the vacuum oven can achieve optimum
temperature.
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Horizontal Heating
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Vertical Heating
LN Series Ovens |
Radiant Heating
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Gravity Heating
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5. Construction Quality
Solid construction with proper
material selection for ovens and incubators are
important factors to:
-Improve temperature uniformity and performance
-Reduce heat loss and energy expense
-Simplify cleaning up and minimize decontamination
All these ovens and incubators
are built to last with high purity stainless steel (Type
304, 18-8) for inner chambers, shelves, and shelf
brackets for maximum protection against corrosion, rust
and contamination. The exterior housing of the equipment
is constructed with cold rolled carbon steel finished
with baked melamine for durability and appearance. 2”
Rock wool is employed to minimize heat loss outside the
equipment.
Do you need a special oven or
incubator? We are experts in customization. In our 30
year history of manufacturing ovens and incubators, we
encountered requests for various modifications on our
ovens/incubators to meet specific requirements and
applications. A few examples of “retrofits” performed at
our facility are:
-Computer Interface Adapter (RS232C)
-Temperature output terminal
-Cable/exhaust ports (up to 3")
-Temperature recorder (24hs/d days)
-Additional observation window
-Fan Controller
-Flow Gauge
Special Ovens, Customization of Ovens
and Incubators
These Ovens have been
manufactured for our customers for over 30 years. We
provide more varieties than any other manufacturer in
the industry.
- A. Inert gas ovens
- Inert atmosphere ovens
provide a port for nitrogen or argon gas, which some
processes require to prevent oxidation at elevated
temperatures. Inert gas is injected into the
chamber, pressurizing the oven and replacing the
oxygen. The chamber of inert gas ovens employs high
integrity welds and special motor seals to maintain
the inert atmosphere and ensure process consistency.
- B. Clean room ovens
- Clean process ovens
prevent particulate contamination of sensitive
products through special construction and filtration
by using High Efficiency Particulate Air (HEPA)
filters. The rounded corners and continuous back
welding prevents migration of particles into the
oven.
- C. Energy saving
ovens
- Our R & D has re-designed
energy saving ovens which use state of the art
insulation, and a reengineered heater to reduce
energy consumption by up to 30%.
- D. Vacuum Oven
- Vacuum ovens are often
used when the user needs to process samples in a
vacuum environment, preventing prevents oxidization.
A purge port is standard on all vacuum ovens.
- E. Customization of
ovens
- Our expertise is to
customize conventional ovens tailor to the needs of
our customers. The possibilities are endless. Here
are some examples:
Fan Controller
Programmable controller with RS 232C
Cable/Exhaust port (up to 3")
Temperature recorders (24h/7days)
220 volt conversion
Temperature output terminal
- F. Smart ovens and
incubators – for advance applications
- Controllers play a key
role in overall oven performance. We introduced the
first microprocessor-based oven in the US market in
1980's. Since then, we have led the “smart oven &
incubator” technology with our innovative
programming capability. Precise temperature control
is achieved with a thermocouple sensor and
solid-state heater controls.
Single set point PID controllers are the simplest
type to use and are appropriate when the process
requires only one set point temperature.
Programmable ramp/soak controllers are appropriate
when multiple set point temperatures are required,
or when the rate of heating must be controlled., An
optional serial communications port (RS232) allows
data communication between the oven controller and a
PC.
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